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The Three-Station Work Cell Essay Discussion Paper

The three-station work cell illustrated in the figure below has a product that must go through one of the two machines at station 1 (they are parallel) before proceeding to station 2 . a) The bottleneck time of the system is minutes per unit (enter your response as a whole number). The bottleneck time of the system is minutes per unit (enter your response as a whole number). is the bottleneck station. c) The throughput time is minutes (enter your response as a whole number). d) If the firm operates 9 hours per day, 5 days per week, the weekly capacity of this work cell is units (enter your response as a whole number). Enter your answer in each of the answer boxes. ? The Three-Station Work Cell Essay Discussion Paper
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Expert Answer

This solution was written by a subject matter expert. It's designed to help students like you learn core concepts.

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Step 1/4

a. Bottleneck time of the system:

Bottleneck time is the slowest process time in the system or lesser output in an hour.

As it is given, the product can go through either of stations 1 that is if machine A is occupied it goes through machine B. Subsequently the process is completed after processes in station 2 and station 3.

Station 1 can process 60 units per hour ( 30 units per hour in machine A plus 30 units per hour in machine B) The Three-Station Work Cell Essay Discussion Paper.

Station 2 can process only 15 units per hour.

Station 3 processes only 5 units per hour. Though station 1 and station process more number of units per hour, station 3 can process only 5 units per hour.

Therefore, the bottleneck process is station 3. Units take the longest time in station 3 because station three processes only 5 units per hour. That is 60/5 = 12 minutes per unit in station 3. Whereas in station 1, incoming material is processed in 60/30 units = 2 minutes, and in station 2, the processed unit from station 1 is processed in station 2 in 4 minutes (60/15 units).

Therefore, the bottleneck time is 12 minutes per unit in station 3.

Step 2/4

b. Bottleneck station

The slowest process or the lowest output of the process is in station 3) 5 units per hour.) Therefore, station 3 is the bottleneck station.

Step 3/4

c). Throughput time

The throughput time is 2 minutes/unit in station 1 plus 4 minutes /unit in station 2, and plus 12 minutes/unit in station 3.

Throughput time = 2 + 4 + 12 = 18 minutes per unit.

Step 4/4

d). weekly capacity of the work cell

The firm works 9 hours per day, 5 days per week. Therefore total working hours in a week is 9 hours * 5 days = 45 hours.
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Capacity is 5 units per hour ( the bottleneck station capacity)

In 45 hours, the capacity (output) is 45 * 5 units = 225 units.

Therefore, the weekly capacity is 225 units.

Final answer

The bottleneck time is 12 minutes per unit in station 3.

The bottleneck station is station 3.

The throughput time is 18 minutes per unit.

The weekly capacity is 225 units The Three-Station Work Cell Essay Discussion Paper

Expert Answer

The Three-Station Work Cell Essay Discussion Paper

The three-station work cell illustrated in the figure below has a product that must go through one of the two machines at station 1 (they are parallel) before proceeding to station 2 . a) The bottleneck time of the system is minutes per unit (enter your response as a whole number). The bottleneck time of the system is minutes per unit (enter your response as a whole number). is the bottleneck station. c) The throughput time is minutes (enter your response as a whole number). d) If the firm operates 9 hours per day, 5 days per week, the weekly capacity of this work cell is units (enter your response as a whole number). Enter your answer in each of the answer boxes. ? The Three-Station Work Cell Essay Discussion Paper

ORDER YOUR PAPER NOW

Expert Answer

Step-by-step

1st step

All steps

Answer only

Step 1/4

a. Bottleneck time of the system:

Bottleneck time is the slowest process time in the system or lesser output in an hour.

As it is given, the product can go through either of stations 1 that is if machine A is occupied it goes through machine B. Subsequently the process is completed after processes in station 2 and station 3.

Station 1 can process 60 units per hour ( 30 units per hour in machine A plus 30 units per hour in machine B) The Three-Station Work Cell Essay Discussion Paper.

Station 2 can process only 15 units per hour.

Station 3 processes only 5 units per hour. Though station 1 and station process more number of units per hour, station 3 can process only 5 units per hour.

Therefore, the bottleneck process is station 3. Units take the longest time in station 3 because station three processes only 5 units per hour. That is 60/5 = 12 minutes per unit in station 3. Whereas in station 1, incoming material is processed in 60/30 units = 2 minutes, and in station 2, the processed unit from station 1 is processed in station 2 in 4 minutes (60/15 units).

Therefore, the bottleneck time is 12 minutes per unit in station 3.

Step 2/4

b. Bottleneck station

The slowest process or the lowest output of the process is in station 3) 5 units per hour.) Therefore, station 3 is the bottleneck station.

Step 3/4

c). Throughput time

The throughput time is 2 minutes/unit in station 1 plus 4 minutes /unit in station 2, and plus 12 minutes/unit in station 3.

Throughput time = 2 + 4 + 12 = 18 minutes per unit.

Step 4/4

d). weekly capacity of the work cell

The firm works 9 hours per day, 5 days per week. Therefore total working hours in a week is 9 hours * 5 days = 45 hours.

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Capacity is 5 units per hour ( the bottleneck station capacity)

In 45 hours, the capacity (output) is 45 * 5 units = 225 units.

Therefore, the weekly capacity is 225 units.

Final answer

The bottleneck time is 12 minutes per unit in station 3.

The bottleneck station is station 3.

The throughput time is 18 minutes per unit.

The weekly capacity is 225 units The Three-Station Work Cell Essay Discussion Paper

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